5104S-TE, MAKITA Budowa, Instrukcje serwisowe

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//-->TECHNICAL INFORMATION5104, 5104SCircular Saw 260mm (10-1/4")/ 270mm (10-5/8")H2H1PRODUCTP 1/ 13W1Models No.DescriptionCONCEPT AND MAIN APPLICATIONSModels 5104 and 5104S have been developed from Model 5103Ras a portable circular saw for heavy-duty applications.Compact and lightweight design has been obtained without losingadvantages of Model 5103R.Model 5104S feature electronic soft start while 5104 does not.W2LDimensions: mm (")405 (16)Length (L)Width (W1)315 (12-3/8)Height (H1)323 (12-3/4)Height (H2)215 (8-7/16)Base size: mm (")Width (W2)195 (7-11/16)SpecificationModel 5104Voltage (V)Current (A)Cycle (Hz)50/6050/6050/60Continuous Rating (W)InputOutput1,6501,000---1,0001,7001,100Max. Output (W)2,1002,1002,50011015120142407.5Rated amperage for USA: 14AModel 5104S2309.6ModelDiameterSize of blade: mm (")Hole diameter502,1001.3503,300No load speed: rpm= min.-1Max cutting capacity: mm (")Electric brakeElectronic soft startProtection against electric shockCord length: m (ft)Net weight: kg (lbs)0 degree45 degrees51045104S260 (10-1/4)/ 270 (10-5/8)North America: 15.88 (5/8)Europe: 30.0Other countries: 25.4 (1)3,80095 (3-3/4)/ 100 (3-15/16)69 (2-3/4)/ 73 (2-7/8)YesNoYesDouble insulationAustralia, Chile: 2.0 (6.6)Other countries: 2.5 (8.2)8.3 (18.3)Standard equipmentTCT saw blade 260 or 270 ............. 1Hex wrench ................ 1Guide rule ...................................... 1Dust nozzle .................. 1 (for Europe only)Note:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesSaw bladesP2/13RepairCAUTION: Unplug the tool and remove the saw blade from the machine for safetybefore repair/ maintenance![1] NECESSARY REPAIRING TOOLSCode No.1R0451R2071R2081R2631R2691R2911R346DescriptionGear extractor (large)45-degree set square90-degree set squareBearing extractorBearing extratorRetaining ring S & R pliersCenter attachmentUse forRemoving Helical gear 39 and SpindleSetting Saw blade at 45 degrees to Base plateSetting Saw blade at 90 degrees to Base plateRemoving Bearing boxRemoving Ball bearing 6001Removing Retaining ring S-12Attaching to 1R045 when removing Helical gear 39[2] LUBRICATIONApply Makita grease N. No.1 to the following portions designated with the black triangle to protectparts and product from unusual abrasion.Item No.617222348Fig. 1DescriptionSafety coverThickness ringLock spring 27Lock spring 20Whole portionWhole portionWhole portionPortion to lubricateInside of Loop portion where 17 Thickness ring contactsBlade case Complete Gear room where Helical gear 39 rotatesBall bearing 6001Lock sleeveHelical gear 39SpindleBearing boxP3/13Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. BaseDISASSEMBLY1) Base can be disassembled as illustrated inFigs. 2 and 3.Fig.21. Loosen M6 Wing nut slightly; no need to remove in this step.2. Loosen M4x5 H.S. Set screw toremove Pin 6 smoothly.M4x5H.S. Set screw3. Remove Pin 6.Fig.3Depth guideFlat washer 6M8x55 Hex boltAngular plate guideFlat washer 8M6 Wing nutBaseM6x25 Hex boltAngular plate guideRemove M6 Wing nut and M6x25 Hex bolt which join Baseand Depth guide.Remove Wing nut and M8x55 Hex bolt which join Angularplate and Angular plate guide.Now Base is separated.Angular plate guide can beremoved from Base as illustratedabove.5x20 Tapping screw (2pcs.)Wing nutBaseP4/13Repair[3] DISASSEMBLY/ASSEMBLY[3] -2. On-off Switch, Brake Switch, Power Supply Cord, Noise Supppressor, ControllerDISASSEMBLY1) Disassemble Handle set (L) in the order ofFigs. 4 and 5.The electrical Parts can be replaced.Fig.4Ring spring 12Lever 54Remove Ring spring 12 by pulling offwith Slotted screwdriver.Fig.55x25 Tapping screw (4pcs.)Controller(5104S only)Handle set (R)Remove Lever 54 by leveringup with Slotted screwdriver.M8 Hex nutRemove M8 Hex nut.Brake switchON-OFFswitchHandle set (L)Handle set (L)M5x40 Pan head screw (3pcs.)Remove 5x25 Tapping screws andM5x40 Pan head screws.Noise suppressorPower supply cordRemove Handle set (L).The electrical parts in Handle set (R) can be replaced;no need to disassemble Motor section.ASSEMBLYAfter replacing the electrical parts, take the disassembling step in reverse. Refer toFigs. 5 and 4.P5/13Repair[3] DISASSEMBLY/ASSEMBLY[3] -3. ArmatureDISASSEMBLY1) Remove Brush holder caps and Carbon brushes (left inFIg.6).And then remove Ring spring 12, Lever 54 and M8 Hexnut as illustrated inFig. 4.2) Remove Handle set and Motor housing together from Blade case complete. (center inFig. 6)3)Remove Armature. (right inFig. 6)Fig. 6Brush holder capCarbon brushHandle setBlade casecompleteMotor housingArmatureM5x65Pan headscrew: 4pcs.ArmatureNow Armature can be pulledoff from Blade case complete.After removing Carbon brush, disassemble Motor housing and Handlesection together by unscrewing M5x65 Pan head screws.ASSEMBLYTake the disassembling step in reverse. Refer toFigs. 6 and 4.[3] DISASSEMBLY/ASSEMBLY[3] -4. Bearing Box, Gear Section with Super Joint SystemDISASSEMBLY1) Disassemble Blade case cover and Rubber ring 8. (Fig.7)Fig. 74x16 Tappingscrew: 4pcs.Blade casecoverRubberring 8Blade casecompleteTension spring 6Rubber ring 8Remove Blade case cover, by unscrewing 4x16Tapping screws.Remove Rubber ring 8 that works as a stopper for Safety cover.Tension spring connecting-portion on Safety cover comes tothe nearest position to that on Blade case complete by movingautomatically in the direction designated with black arrow.Now you are ready to remove Tension spring easily. [ Pobierz całość w formacie PDF ]

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