5008MG-TE, MAKITA Budowa, Instrukcje serwisowe

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//-->TECHNICAL INFORMATION5008MG, 5008MGACircular Saw 210mm (8-1/4")H2H1W1Models No.DescriptionPRODUCTP 1/10CONCEPT AND MAIN APPLICATIONSModel 5008MG and 5008MGA have been developedas 210mm (8-1/4") version of Models 5007MG/5007MGA,185mm (7-1/4") Circular saws.Feature new design, increased convenience, and cutting depthcapacity of 75.5mm (3").The only one difference between 5008MG and 5008MGA is;5008MG: Without electric brake5008MGA: With electric brakeW2L1L2Dimensions: mm (")332 (13-1/8)Length (L1)Width (W1)243 (9-9/16)Height (H1)277 (10-7/8)Height (H2)192 (7-9/16)Base size: mm (")320 (12-5/8)Length (L2)Width (W2)170 (6-11/16)SpecificationVoltage (V)120220230240Current (A)158.68.27.9DiameterSize of blade: mm (")Hole diameterCycle (Hz)50/6050/6050/6050/60Continuous Rating (W)InputOutput---9001,8001,0001,8001,0001,8001,000210 (8-1/4)North America: 15.88 (5/8)Australia: 25.0Europe: 30.0Other countries: 25.4 (1)5,20075.5 (3)57 (2-1/4)51.5 (2)Double insulationAustralia, Chile: 2 (6.6)Other countries: 2.5 (8.2)4.8 (10.6)Max. Output (W)2,3002,3002,3002,300No load speed: rpm= min.-10 degreeMax cutting capacity: mm (")Protection against electric shockCord length: m (ft)Net weight: kg (lbs)45 degrees50 degreesStandard equipmentHex wrench ....................... 1Guide rule ............................ 1TCT saw blade 210 ............. 1Dust nozzle and Pan head screw M5x16 .... 1 (Europe only)Note:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesSaw bladesP 2/10RepairCAUTION: Unplug the machine and remove the saw blade from the machine for safetybefore repair/ maintenance in accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0041R0081R0411R0451R2081R2291R2361R2691R316DescriptionRetaining ring S pliers ST-2NRetaining ring S pliers ST-2Tips for retaining ring pliers (90 degrees)Vise plateGear extractor (large)90-degree Set square1/4" Hex shank bit for M5Round bar for arbor 7-100Bearing extractorAdjustable bearing retainer wrenchUse forRemoving/installing Retaining ring S-42 from/on SpindlePulling off Sleeve 6 from the hinge portion of Angular guide(modular use with 1R004)Fixing Bearing box section in viseRemoving Spindle from Bearing boxSquaring Saw blade to Base plateRemoving Hex socket head bolt M5x40 from the hinge portion ofAngular guideRemoving Spindle from Helical gear 47Removing Ball bearing 608LLB from SpindleRemoving/installing Bearing retainer from/on Bearing box[2] LUBRICATIONApply Makita grease N. No.1 to the following portions designated with the black triangle to protectparts and product from unusual abrasion.Item No.32DescriptionBlade case completePortion to lubricateGear room for Helical gear 47 (Apply approximately 6g.)32[3] DISASSEMBLY/ASSEMBLY[3] -1. Safety CoverFig. 1DISASSEMBLING1) Remove Pan head screw M6x20 and Rubber sleeve 6.(Fig.1)2) Remove Retaining ring S-42 with 1R003. (Fig.2)3) Remove Torsion spring 4 and Safety coverfrom Blade case.Then remove Spacer from Bearing box. (Fig.3)Retaining ring S-42Rubber sleeve 6Pan head screw M6x20Safety CoverFig. 2Fig. 3Blade caseBearing boxTension spring 4Safety coverRetaining ring S-421R003SpacerP 3/10Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Safety Cover (cont.)Fig. 4ASSEMBLING1) Assemble Spacer and Safety cover to Bearing box.(Fig.3on page 2)2) Assemble Safety cover to Bearing box.(Fig.3on page 2)Link Safety cover to Blade case with Tension spring 4as illustrated inFig. 4.Note:Be sure to follow the instructions inFig. 4.Otherwise, pivoting action of Safety coverwill be interfered by Tension spring 4.3) Secure Safety cover to Bearing box with Retainingring S-42. Fasten Rubber sleeve 6 to Blade case withPan head screw M6x20. (Figs.1, 2on page 2)Pass the hook of Tension spring 4through the hole on Safety coverfrom Bearing box side to Blade side.Safety coverBearing box sideTension spring 4Blade casePass the hook of Tension spring 4through the hole on Blade casefrom Blade side to Bearing box side.Remove Bow stop ring E-12 from the grooveof Hex nut M8-13 by twisting the ring usingslotted screwdriver.Bow stop ring E-12Hex nut M8-13[3] -2. Base CompleteDISASSEMBLINGNote:The above illustrations show the conditions after removal of Safety cover.It is not necessary to remove Safety cover when replacing Base complete.1) Loosen Hex nut M8-13 by turning Lever 56 (the one used for bevel angle adjustment) in the direction of the arrowas illustrated inFig. 5.2) Remove Bow stop ring E-12 from Hex nut M8-13 using slotted screwdriver as described inFig. 6.3) Remove Lever 56, Hex nut M8-13 and Flat washer 8 from Flat-head square-neck bolt M8x24.Then remove Flat-head square-neck bolt M8x24 by pushing it in the direction of the black arrow. (Fig.7)Fig. 5Fig. 6Lever 56(the one used forbevel angle adjustment)Hex nut M8-13Bow stop ring E-12Fig. 7Flat-head square-neck bolt M8x24Flat washer 8Hex nut M8-13Lever 56 (the one used forbevel angle adjustment)Blade sideP 4/10Repair[3] DISASSEMBLY/ASSEMBLY[3] -2. Base Complete (cont.)DISASSEMBLING4) Unscrew two M5x8 Hex socket set screws that secure 6-7 Shoulder pins. (Fig.8)Note: Do not unscrew the M5x8 Hex socket set screw used for fine adjustment of the angle of Base to Saw bladein this step.5) Remove two 6-7 Shoulder pins. Base complete can now be separated from Motor section. (Fig.9)Fig. 8Fig. 9Depth guideAngular guideBase completeMotor section(a)Shoulder pin 6-7(b)(c)Angular guideBase complete, viewed from bottomHex socket set screw M5x8(a), (b):for securing Shoulder pin 6-7(c):for fine adjustment of the angle of Base to Saw bladeASSEMBLINGDo the reverse of the disassembling steps.Note:Bow stop ring E-12 is not reversible when assembled to Lever 56.Be sure to assemble it in place as described inFig. 10.Fig. 10[A]Bow stop ring E-12 viewed from [A]The concave side of Bow stop ring E-12must be positioned on Motor housing side.Motor housing(Motor housing side)concave sideShoulder pin 6-7Base completeLever 56Hex nut M8-13Hex nut M8-13Bow stop ring E-12Bow stop ring E-12Lever 56P 5/10Repair[3] DISASSEMBLY/ASSEMBLY[3] -3. Motor SectionDISASSEMBLINGAfter removing Safety cover, disassemble Motor section as described below;1) Remove Hex socket head bolt M5x40 using 1R229, then remove Flat washer 5 from Angular guide. (left inFig. 11)2) Remove Sleeve 6 using 1R004 and 1R008. (right inFig. 11)Fig. 11Blade caseAngular plateof Base completeHex socket headbolt M5x40Flat washer 5Angular guideSleeve 61R2291R0081R004Motor housing3) Loosen Hex nut M8x13 halfway with Lever 56; leave the nut on the threads of Cap square neck bolt M8x90in this step. (Fig.12)4) Remove Bow stop ring E-12 with slotted screwdriver. (Refer toFig. 6on page 3.)5) Remove Lever 56 (the one used for cut depth setting), Hex nut M8-13 and Flat washer 8 from Cap square neck boltM8x90. (Fig.12)6) Pull off cap square neck bolt M8x90. Motor section can be separated from Depth guide and Base complete. (Fig.13)Fig. 12Fig. 13Motor section viewed from Rear cover sideMotor section viewed from Blade case sideCap square neckbolt M8x90Lever 56(the one used forcut depth setting)Hex nut M8-13Bow stop ring E-12Depth guideCap square neckbolt M8x907) Remove Brush holder caps and Carbon brushes, then remove three M5x45 Pan head screws. (Fig.14)8) Motor housing section can now be separated from Blade case, and electrical parts in Motor housing section can bereplaced. (Fig.15)Fig. 14Fig. 15Motor housing sectionPan head screw M5x45 (3 pcs)Brushholder capBlade caseBrushholder capArmatureCarbon brushCarbon brushBearing box [ Pobierz całość w formacie PDF ]

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